Ballistic rubber products are used to stop bullets which helps to prevent ricochets and lead splash-backs thereby reducing lead dust propagated from repeated range firing.
Sunflex ballistic rubber composite product effectively minimises the risks of ricochet and splatter, significantly reduces airborne lead contaminants, and delivers surpassing ballistic capabilities that stand apart from any other material or cold press binding method.
The ballistic rubber products manufactured by Sunflex have been certified at the Level 3 NIJ 0108.01 standard.
Sunflex ballistic rubber panels, blocks, and traps have passed both penetration and anti-ricochet ballistic testing. We have fire from several angles, including MSC, HSC, and SLR ammunitions.
Sunflex ballistic rubber products, which encompass panels and blocks of all sizes, are entirely produced using heated mould technology.
We stand out on a global scale by using heated mould technology and numerous of additional innovations, such as recycled rubber binding composition and proprietor manufacturing.
The most effective and accurate method of evaluating the quality and durability of ballistic rubber panels, blocks, and traps is by conducting the NIJ 0108.01, Level 3 test.
In addition, an independent firing test was conducted with an assortment of ammunition in a specific recycled rubber and density, as well as over 300 firing rounds.
Sunflex ballistic rubber products are subjected to ASTM and EN standards testing.
Sunflex is capable of manufacturing self-healing ballistic rubber panels and blocks. This is the final ongoing innovation that we are developing.
Additionally, we provide a variety of services to ensure our customers’ satisfaction, including customization and timely delivery of products that meet their preferred specifications.
We inspect at each stage of production to ensure that our products are defect-free.
All technical specifications for Sunflex ballistic rubber products can be found here.
We are committed to producing the highest quality rubber products possible by adhering to all specifications based on our previous experiences.
We’ve designed and engineered the optimal size that’s simple to install and manage on a global scale.
| Test Standards | Result | Laboratory |
|---|---|---|
Ballistic Rubber Blocks (NIJ 0108.01 Level 3) |
PASS |
TBRL DRDO, INDIA |
Portable Bullet Trap (NIJ 0108.01 Level 3) |
PASS |
TBRL DRDO, INDIA |
Ballistic Rubber Tiles (NIJ 0108.01 Level 3) |
PASS |
NFSU (BRCTR), INDIA |
Ballistic Rubber Blocks (NIJ 0108.01 Level 3) |
PASS |
NFSU (BRCTR), INDIA |
Self-Healing Ballistic Rubber Panels |
PASS |
NFSU (BRCTR), INDIA |
Independent Special Forces |
PASS |
N/A |
| Criteria for Evaluating Performance | Test Method | Typical Value |
|---|---|---|
Pill flammability |
ASTM D2859 |
Excellent pass |
Skid Resistance |
ASTM E303-93 |
Excellent pass |
Hardness Shore |
ASTM D2240 |
A 60 |
Ground Electrical Resistance |
ASTM F150 |
M ohms 168 |
Compression Strength Test |
DIN 53577 |
Load= 19950.83 N Compression Strength at 25% deflection = 4.39Mpa |
Tensile Strength (After Aging at 70*C for 72 hrs) |
ASTM D573/ASTM D412 |
MPA 1.01 |
Burning Behaviour Test |
FMVSS 302 |
6.8 mm/min |
Antimicrobial Test |
ASTM G21:2015 |
Aspergillus nigerATCC16404 Penicillium pinophilum Hedgcock ATCC 9644 Chaetomium glososum ATCC 6205 Trichoderma virens ATCC 9645 Aureobasidium pullulans ATCC 15233 |
Sound Absorption Coefficients |
ASTM C423 |
0.45 Noise Reduction Coefficient (NRC) |
Reaction to Fire Tests for Floorings. Determination of the Burning Behaviour using a Radiant Heat Source |
AS/ISO 9239.1-2003 |
CHF Value 1, Non-Directional ≤1.1 kW/m², Smoke Value 1, Non-Directional 1869 %.min |
UV Exposure (150*C) |
By chemical Analysis ISO | 4 SBR Blend Rubber No effect |
Critical Fall Height |
BS EN 1177:2008 |
PASS |
Slip Resistance Ease of Ignition |
BS 7188:1998+A2:2009 |
PASS |
Abrasion |
ASTM D4060: 2019 |
Wheel: CS -10, Test Load: 1000g No. of Cycles: 3000, Before Weight (mg) 28940, After 3000 Cycle Weight 28902.3, Weight Loss (mg) 37.7 |
Flammability |
49 CFR PART 571-302 FMVSS 302: 2019 |
PASS |
Density |
ASTM D792: 2020 (Method – A) |
1.096 (g/cm³), Thickness 10mm |
Durometer Hardness (Shore A) |
ASTM D2240: 2015 |
65 (Shore A), Thickness 10mm |
Tear Resistance |
ASTM D624: 2000 (RA: 2012) |
17.30 Tear Strength (KN/m) |
Hardness (Shore A) |
ASTM D2240: 2015 |
65 Hardness (Shore A) |
Tensile Strength |
ASTM D412: 2016 |
2.44 Tensile Strength (MPa) Type of Machine Used: CRE Test Speed: 500 mm/min. |
Compression Set |
ASTM D395: 2018, Method – B |
87.47 Compression Set (%) Compression: 25% thickness Compression Condition: at 100°C for 72 hours |
Compression Deformation |
ISO 815-1: 2019 (Method – A) |
84.10 Compression Deformation Set (%) Compression: 25% thickness Compression Condition: at 100°C for 72 hours |
Ballistic Rubber Perforation |
NIJ 0108.01 Level 3 |
No Perforation |
Ballistic Rubber Perforation |
NIJ 0108.01 Level 3 |
No Perforation |
Surface Flammability of Carpets and Rugs (16 CFR Chapter II, Subchapter D, Part 1630 CPSC FF 1-70) |
ASTM D2859 |
Passes the Federal Flammability Standard CPSC FF 1-70 |
Tear Strength |
ASTM D3575 |
10.2 lbs |
Thickness |
ASTM D3676 |
0.398 Inch |
Puncture Resistance |
ASTM F1306 |
Force to Penetrate 180.4 Newtons, Elongation 25.1 mm |
Smoke Density (Non-Flaming) Standard Test Method for Specific Optical Density of Smoke Generated by Solid Materials |
ASTM E662 |
This material meets the requirements of NFPA Life Safety code for ASTM E662 of not to exceed 450 DMC. |
Smoke Density (Flaming) Standard Test Method for Specific Optical Density of Smoke Generated by Solid Materials |
ASTM E662 |
This material meets the requirements of NFPA Life Safety code for ASTM E662 of not to exceed 450 DMC. |
Critical Radiant Flux of Floor Covering Systems Using a Radiant Heat Energy Source, also referenced as NFPA 253 and FTM Standard 372 |
ASTM E648 |
0.09 Watts/Square Cm* |
Water Vapor Transmission of Materials: Water Method |
ASTM E96 |
Water Vapor Emission 4.671 grains/ft2/hr (16.015 lbs/1000 ft/24 hrs), PERMEANCE 6.78 grains/hr/ft2/Hg |
Tearing Strength of Fabrics by Trapezoid Procedure |
ASTM D5587 |
CROSS DIRECTION 101.8 Lbs. |
Coated Fabrics Abrasion Resistance (Rotary Platform Double-Head Abrader) |
ASTM D389 |
End point has not been reached. |
Durometer Hardness |
ASTM D2240 |
70 |
Resistance to Chemicals |
ASTM F925 |
No Change to all with the exception of Slight Change to Kerosene |
Static and Kinetic Coefficients of Friction of Plastic Film and Sheeting |
ASTM D1894 |
0.64 |
Breaking Load and Elongation |
ASTM D412 |
Width Tensile 176.6 lbs/sq inch |
Static Coefficient of Friction by the Horizontal Dynamometer Pull-Meter Method |
ASTM C1028 |
Wet 0.48 |
*Additional testing data is accessible upon request.
Note – Please keep in mind that we can send you all physical soft copies via email if the purchaser has a genuine need for them.